Complete Materials Guide
All major elastomers in stock — from standard NBR to exotic FFKM. Custom compounds developed in-house since 1982. ISO 9001:2015 certified manufacturing.
How to Select the Right Material
Selecting an elastomer for a sealing application requires balancing chemical compatibility, temperature range, mechanical requirements, and cost. The wrong material choice leads to premature seal failure, leakage, and downtime. Use the three-step guide below to narrow your selection, then explore the detailed material cards.
Three-Step Selection Process
Identify Your Fluid Media
Determine every fluid and chemical the seal will contact — including cleaning agents and intermittent exposures. Use our Chemical Compatibility Tool to check material ratings.
Define Your Temperature Range
Establish minimum and maximum operating temperatures, including any thermal spikes. Factor in both continuous service temperature and peak transient temperatures the seal may experience.
Choose the Right Material
Match your fluid and temperature requirements to the material cards below. Consider hardness, compression set requirements, and any regulatory requirements (FDA, NSF, etc.) for your application.
Elastomer Material Library
Eight major elastomer families — detailed properties, application guidance, and what to avoid. All materials stocked and manufactured at our facility in India.
Nitrile Butadiene Rubber
Trade names: Buna-N, Perbunan
Key Properties
- Excellent petroleum oil & fuel resistance
- Good abrasion resistance
- Good low-temperature flexibility
- Wide hardness range available
Best For
- • Petroleum oils and fuels
- • Hydraulic fluids (mineral oil-based)
- • General industrial sealing
- • Automotive applications
Avoid
- • Ozone, UV, weathering
- • Steam and hot water
- • Polar solvents (ketones, esters)
- • Brake fluid (glycol-based)
Fluorocarbon Rubber
Trade names: Viton, Fluorel
Key Properties
- Outstanding chemical resistance
- Excellent high-temperature performance
- Very low gas permeability
- Good compression set resistance
Best For
- • Aggressive chemicals and solvents
- • Hot oils and fuels
- • High-temperature sealing
- • Chemical processing equipment
Avoid
- • Steam and hot water above 200°C
- • Amines and strong bases
- • Ketones at high concentration
- • Budget-sensitive high-volume applications
Ethylene Propylene Diene Monomer
Trade names: Nordel, Vistalon
Key Properties
- Excellent ozone, UV, and weathering resistance
- Excellent steam resistance
- Good resistance to dilute acids and alkalis
- Outstanding low-temperature flexibility
Best For
- • Water and steam systems
- • Brake fluid (glycol-based)
- • Outdoor and weathering applications
- • HVAC and plumbing seals
Avoid
- • Petroleum oils and fuels
- • Hydrocarbon solvents
- • Mineral oil-based hydraulic fluids
Perfluoroelastomer
Trade names: Kalrez, Chemraz
Key Properties
- Near-universal chemical resistance
- Extreme high-temperature capability
- Exceptional compression set resistance
- Suitable for aggressive chemical environments
Best For
- • Semiconductor and electronics manufacturing
- • Pharmaceutical and biotech processing
- • Chemical plant with aggressive media
- • Extreme temperature sealing applications
Avoid
- • Budget-sensitive applications (premium pricing)
- • Standard industrial where FKM suffices
Silicone Rubber
Trade names: Silastic
Key Properties
- Exceptionally wide temperature range
- FDA and food-grade grades available
- Excellent biocompatibility
- Very low compression set
Best For
- • Food, beverage, and pharmaceutical contact
- • Medical device sealing
- • Cryogenic and oven applications
- • Low-temperature flexible seals
Avoid
- • Petroleum oils and fuels (poor resistance)
- • Dynamic high-pressure sealing
- • Steam above 150°C for prolonged periods
Hydrogenated Nitrile Rubber
Trade names: Therban, Zetpol
Key Properties
- Excellent oil resistance with enhanced heat resistance
- Outstanding H₂S (sour gas) resistance
- Superior abrasion resistance vs. standard NBR
- Good ozone resistance (better than NBR)
Best For
- • Oil & gas — H₂S sour gas environments
- • Automotive under-bonnet sealing
- • High-temperature hydraulic systems
- • Geothermal and downhole applications
Avoid
- • Aromatic solvents
- • Chlorinated hydrocarbons
- • Extreme ozone environments (FKM preferred)
Chloroprene Rubber (Neoprene)
Trade names: Neoprene, Baypren
Key Properties
- Excellent ozone and weathering resistance
- Good flame resistance
- Moderate petroleum oil resistance
- Good physical toughness
Best For
- • Refrigerants (R22 class freon)
- • Outdoor and weathering-exposed seals
- • Moderate oil environments
- • Wire and cable jacketing seals
Avoid
- • Strong oxidizing acids
- • Aromatic hydrocarbons
- • Esters and ketones
- • High-concentration chlorinated solvents
Isobutylene Isoprene Rubber (Butyl)
Trade names: Butyl, Esso Butyl
Key Properties
- Excellent gas impermeability
- Outstanding ozone and weathering resistance
- Excellent steam and hot water resistance
- Good resistance to polar solvents and acids
Best For
- • Gas containment and tire inner liners
- • Steam and hot water systems
- • Phosphate ester hydraulic fluids
- • Dilute acids and alkalis
Avoid
- • Petroleum oils and fuels
- • Hydrocarbon solvents
- • Mineral oil-based hydraulic fluids
Material Properties Comparison
Side-by-side comparison of key properties across all eight elastomer families. Color coding: green = Excellent, yellow = Good/Fair, red = Poor/Premium.
| Material | Temp Range | Oil Resistance | Chemical Resistance | Ozone Resistance | Cost Tier |
|---|---|---|---|---|---|
| NBR | -40 to +120°C | Excellent | Good | Poor | Low |
| FKM | -20 to +200°C | Excellent | Excellent | Excellent | High |
| EPDM | -50 to +150°C | Poor | Good | Excellent | Low |
| FFKM | -10 to +325°C | Excellent | Excellent | Excellent | Premium |
| VMQ | -60 to +230°C | Poor | Good | Excellent | Medium |
| HNBR | -40 to +165°C | Excellent | Good | Good | Medium |
| CR | -40 to +120°C | Fair | Fair | Excellent | Low |
| IIR | -50 to +120°C | Poor | Good | Excellent | Low |
Custom Compound Development
Standard compounds do not always meet the demands of specialized applications. Harkesh Rubber's in-house compounding laboratory develops custom elastomer formulations for OEMs and critical applications where off-the-shelf materials fall short.
Our technical team optimizes every layer of the compound system — base polymer selection, reinforcing filler system, plasticizer and process aid package, and vulcanization chemistry — to hit your exact performance targets for hardness, elongation, tensile strength, compression set, and chemical resistance.
Discuss Your RequirementsFormulation System
Custom base polymer + filler system + plasticizer package + vulcanizing system. All four layers tailored to your specification.
Development Timeline
Typical 4–8 weeks from specification sign-off to first production samples with full test report.
Minimum Batch
Minimum batch sizes for custom compounds are application and geometry dependent. Contact engineering to discuss MOQ for your profile.
Base Polymers Available
NBR, FKM, EPDM, HNBR, CR, IIR, VMQ, and specialty co-polymer blends. All ISO 9001:2015 quality system.
Frequently Asked Questions
Common questions about elastomer material selection, properties, and Harkesh's capabilities.
What is the difference between NBR and FKM?
Which material is best for high-temperature applications?
Does Harkesh develop custom rubber compounds?
Can I get material samples before ordering?
Which material should I use for food or pharmaceutical applications?
What is FFKM and when should I use it?
Not Sure Which Material to Choose?
Use our engineering tools for a guided recommendation, or speak directly with our material engineers. With over 40 years of elastomer manufacturing experience, we help you find the right compound for your specific application.
Material Selector
Answer a few questions to get a guided recommendation
Chemical Compatibility
Search your fluid media across all materials
Contact Engineering
Speak directly with our material engineers
